Minimum operating costs for PCBA cleaners: Built-in filter for solvent recovery and reduced solvent usage TW-CL2000
Product Description:
The TW-CL2000PCBA cleaning machine is an advanced, energy-saving, and environmentally friendly offline cleaning machine designed for small batch cleaning of PCBA (Printed Circuit Board Assembly). It offers a comprehensive cleaning solution for various high-end precision products, including aviation, aerospace, electronics, medical devices, new energy, mining, and automobiles. This machine effectively removes residual organic and inorganic pollutants such as rosin flux, water-soluble flux, and self-cleaning flux/paste from the surface of PCBA welded SMT/THT.
Features:
- Full process visualization: The cleaning room is equipped with a visualization window and lighting, providing clear visibility of the cleaning process.
- Fully automatic cleaning mode: The machine completes the cleaning, rinsing, and drying processes in a single cleaning room using a spray method. It has a compact structure and a small footprint.
- Scientific nozzle design (patent): The machine adopts a left and right gradually increasing distribution of nozzles, improving cleaning efficiency. The up and down staggered distribution eliminates cleaning blind spots.
- Adjustable pressure design for upper, middle, and lower nozzles: This feature solves the collision and splashing problems of small-sized PCBA under high-pressure spray conditions during cleaning.
- Standard liquid tank heating system: The machine incorporates a heating system in the liquid tank, significantly improving cleaning efficiency and reducing cleaning time.
- Comprehensive cleaning system: It thoroughly and effectively cleans organic and inorganic pollutants such as rosin, water-soluble flux, and cleaning-free flux/solder paste left on the surface after PCBA welding of SMT and THT.
- Convenient cleaning agent addition method: The machine automatically mixes DI water and chemical solution according to the set proportion (5%~25%) and adds them automatically.
- Lower operating cost: The built-in filtering device enables solvent recycling, reducing the amount of solvent used. The machine uses the compressed air blowing method to recover residual liquid in pipelines and pumps, effectively saving 50% of the cleaning agent.
- Built-in heating system/condensation system in the liquid tank: This allows for precise temperature control, enabling short-term warming and cooling within the set range.
- Environmentally friendly and zero pollution emissions: The machine features a built-in rinsing solution discharge filtration system, effectively filtering impurities generated during the cleaning process. It ensures safe and environmentally friendly emissions of COD, BOD, and pH (as per authoritative SGS testing report).
Technical Parameters:
| Name | Value |
| Cleaning Tank Size | L540×W540×H100 (mm) |
| Cleaning Tank Temperature | Room Temperature ~ 75℃ |
| Dimension | L1300mmx1200mmx1850mm |
| Filtration System | 0.45μm |
| Cleaning Tank Material | SUS304 |
| Cleaning Tank Capacity | 80L |
| Power Supply | AC 380V 50Hz |
| Product Name | PCBA Cleaning Machine |
| Cleaning Method | 360° Rotating High-Pressure Spray |
| Clean time | 0-99 minutes (adjustable) |
| Cleaning temperature (liquid) | Normal temperature - 75℃ (adjustable) |
| Rinsing time | 0-99 minutes/time (adjustable) |
| Drying time | 0-99 minutes (adjustable) |
| Heating and drying temperature | Normal temperature - 95℃ |
| Monitoring range of resistivity meter | 0-18 MΩ·cm |
| Spray pressure | 30~90 PSI (adjustable) |
| Air outlet size | Φ70mm |
| Power supply | AC380V 50HZ 23KW |
| Compressed air | 0.45~0.7 MPa |
| Machine net weight | 500KG |
Applications:
The TW-CL2000PCBA cleaning machine is primarily used in the cleaning and maintenance of PCBA in various industries, including military, aviation, aerospace, electronics, medical devices, new energy, mining, and automobiles. It effectively removes flux residues and other contaminants from the surface of PCBA, ensuring the quality and reliability of electronic components.
FAQ (Frequently Asked Questions):
1.Q: What is the cleaning area size of the TW-CL2000PCBA cleaning machine?
A: The cleaning area size is L540×W540×H100 (mm) (2 layers).
2.Q: Can the machine adjust the cleaning time and temperature?
A: Yes, the machine allows adjustable cleaning time and temperature according to specific requirements.
3.Q: What is the power supply requirement for the machine?
A: The machine requires AC380V 50HZ 65A power supply.
4.Q: Does the machine have a built-in heating system?
A: Yes, the machine incorporates a built-in heating system in the liquid tank for precise temperature control.
5.Q: Is the TW-CL2000PCBA cleaning machine environmentally friendly?
A: Yes, the machine is designed to be energy-saving and environmentally friendly. It features a built-in rinsing solution discharge filtration system, ensuring safe and environmentally friendly emissions.
